Bonded

Fiberglass TCP/ RTP

Machinery Line System

Oil & Gas Industry 

The bonded nonmetallic flexible composite pipe is named thermoplastic composite pipes ( TCP ). We provide the continuous production composite pipe machinery line system for bonded  fiberglass TCP pipe.

 

Fiberglss thermoplastic composite pipe line system (TCP pipe machinery) from Banline

50% Weight Savings 

40% Raw Material Savings

DN 50 - DN 160

Up to 30Mpa Pressure Class

PE100+, PERT & Co-extrusion Liner Applicable

Bonded Fiberglass Thermoplastic Composite Pipe Machinery

Thermoplastic Composite Pipe machinery  (TCP) is the next generation in high-pressure pipelines with fully bonded technology. TCP composite pipe machinery line is next generation of  RTP machinery line with a bonded reinforcement layer.

 

The Banline TCP-ULTRA™ bonded fiberglass thermoplastic composite pipe machinery system is able to manufacture higher pressure with greater temperature resistance,corrosion-resistance fiberglass TCP pipe, which suitable for a wide range of applications (oil & gas, water), making it the 21st-century composite pipe machinery solution.

Be simplified to distinguish fiberglass RTP, FCP, and TCP pipe is to clarify whether the reinforced layer overwrapped with bonded or unbonded glass fiber composites. RTP, FCP usually overwrapped with unbonded-glass fiber composites, but fiberglass TCP overwrapped with bonded glass fiber composites.

 

TCP pipes consist of reinforced thermoplastic composites, quite similar as RTP pipes, they are suited to higher pressures and a greater temperature range for two reasons:

 

First, some TCP uses higher-performing thermoplastic resins, such as PEEK, and/or higher strength reinforcement like carbon fiber.

 

Second, TCP layers are bonded to each other through melt-fusion, which yields higher performance properties than RTP made from the same materials.

Thermoplastic Composite Pipe Ship
Thermoplastic Composite Pipe Ship

oil gas thermoplastic composite pipe operation

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oil gas thermoplastic composite pipe projectthe-ocean-offshore-drill
oil gas thermoplastic composite pipe projectthe-ocean-offshore-drill

Middle Easte Thermoplastic Composite Pipe line system

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Thermoplastic Composite Pipe Ship
Thermoplastic Composite Pipe Ship

oil gas thermoplastic composite pipe operation

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Market

Hydrocarbon production - Onshore & Offshore

High pressure water injection pipelines

Gas Pipeline

Bonded Fiberglass TCP Advantages

1.

High-Pressure Resistance

Maximum - 60 Mpa, 40 times more than plastic pipe

2.

High - Temp. Resistance

130 ℃ max op. temp. by usng PERT-1 or 2

60℃ higher than general plastic pipe. 

3.

Long lifetime

6 times of metal pipes

2times of plastic pipe

4.

Corrosion Resistance

Non-corrosive & environmental impact

International Standard 

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Fiberglass Tape 

The new generation always set new quality standards. We want our clients to get benefits, keep market leadership for years, decades.

 

For oil gas thermoplastic composite pipe machinery, we design new fiberglass tape wrapping & heating solution that different from the current market. Fully customizable with efficiency solutions, which is how we called innovation.

 

Pipe production per fiberglass tape can continuously produce up to 7,000 m fiberglass TCP, which brings more convenience and composite pipe machinery efficiency.

The fiberglass tape width, the thickness can be adjusted based on the working pressure requirement.

Fiberglass tape thickness : 0.35mm ~ 0.4 mm

Tape width : 90 ~ 360mm

Pressure: 700, 800 Mpa or more

Fiberglass Tape
Fiberglass Tape

Glass fibre for high internal & external pressure strength

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thermoplastic composite pipe machinery- FiberglassTape
thermoplastic composite pipe machinery- FiberglassTape

first and leading manufacturer of fully bonded, Thermoplastic Composite Pipe. The lightweight, high strength and corrosion resistant composite pipes use glass fiber

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Fiberglass Tape for Thermoplastic Composite Pipe Machinery Line System
Fiberglass Tape for Thermoplastic Composite Pipe Machinery Line System

Fiberglass tape width from 90mm to 360mm with 5mm width increasement

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Fiberglass Tape
Fiberglass Tape

Glass fibre for high internal & external pressure strength

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Pipe Joining Solution

Fiberglass TCP is terminated or joined by metallic crimp-style fittings which are applied with portable equipment and do not require the application of heat or adhesives.

 

The fittings can terminate the pipe with a standard lap-joint flange or with a weld neck transition that allows direct connection to steel using standard field welding procedures. Pipe-to-pipe couplings allow one length of TCP to be connected directly to another.

This joining system significantly reduces the time, effort, and cost of forming pipeline connections. Costly multiple-pass welding procedures and detailed inspections are eliminated, and far fewer joints are required for a given length of pipe. The overall result is faster, less costly installation with less environmental impact.

Thermoplastic composite pipe joining and connection

TCP Pipe Specification - Oil & Gas

4.95 Mpa - 7.34 Mpa
9.34 Mpa - 11.51 Mpa
thermoplastic composite pipe (TCP pipe )
16.54Mpa - 17.86 Mpa
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26.63 Mpa
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* To the best of our knowledge, the information contained in data sheets are accurate; however, we do not assume any liability whatsoever for the accuracy and completeness of such information,Nominal value shown, actual value may vary based on different senarios, For more info, please contact Banline International Department. email :owen.chen@banline.com* To the best of our knowledge, the information contained in data sheets are accurate; however, we do not assume any liability whatsoever for the accuracy and completeness of such information,Nominal value shown, actual value may vary based on different senarios, For more info, please contact Banline International Department. email :owen.chen@banline.com

ISO17020 Certification - Long-term Lifetime Testing Laboratory.

fiberglas pipe testing equipment
fiberglass thermoplastic composite pipe burst pressure equipment
reinforced thermoplastic composite pipe (RTP pipe) equipment

Fiberglass TCP Brust Pressure Test

Banline TCP Line Features 

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The length of the line most depends on the fiberglass wrapping machine sets, one sets of wrapping machine with heating unit is around 8659 mm.

Customizable Extruder

Clients are able to use their own single-screw extruder for inner & outer layers extrusion. Multilayer co-extrusion is still applicable.

Tape Wrapping 

Co-axis wrapping technology and high efficient heating&fusion technology to ensure the complete fusion quality between prepreg fiberglass tape and inner&outer polyethylene layers. 

Continuous Production

Clients are able to use their own single-screw extruder for inner & outer layers extrusion. Multilayer co-extrusion is still applicable.

Banline FiberglassTCP Line

CHINA LESSO Project 

China Lesso Group Holdings (Stock code:02128.HK) has over 30 years of experience in production and R&D in the pipeline field, pipelines with an annual design capacity of over 2,500,000 tons.

In 2019, as one of the exclusive clients, LESSO has purchased entire bonded fiberglass TCP machinery line solution ( 3 lines - DN 50 ~ DN630) to replace their RTP machinery line. Banline provides entire pipeline production solutions such as manufacturing, connection, standard-setting etc.

3 fiberglass TCP lines already delivered,  16 lines till working in the process.

Thermoplastic Composite Pipe Line System Final Product
Thermoplastic Composite Pipe Line System Final Product

oil gas thermoplastic composite pipe machinery produced product

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China Lesso Group and Banline machinery
China Lesso Group and Banline machinery

Banline Machinery sold entire fiberglass tcp pipe to China Lesso group

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CHINA LESSO Thermoplastic Pipe System Porject
CHINA LESSO Thermoplastic Pipe System Porject

Banline Executive Clinet China Lesso Group lunched 16 thermoplastic composite pipline project with Banline Machinery

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Thermoplastic Composite Pipe Line System Final Product
Thermoplastic Composite Pipe Line System Final Product

oil gas thermoplastic composite pipe machinery produced product

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